Power Test Releases New Undercarriage Test and Fill Station
Purpose-Built Test and Fill Station for Track Shops
Power Test announces the new Undercarriage Test and Fill Station, a purpose-built solution engineered to maximize undercarriage component life, improve service consistency, and streamline shop operations. Designed for demanding rebuild and service environments, the Test and Fill Station delivers precise pressure testing, accurate fill control, and automated cycle logging, helping technicians ensure every track joint, roller, and idler meets exact specifications.
Built for Accuracy. Designed for Efficiency.
The Test and Fill Station is engineered to eliminate variability in undercarriage servicing. By combining pressure testing, controlled oil heating, and verified fill volumes into a single automated process, it ensures consistent, repeatable results across every component.
With an operator-friendly interface and automated workflows, technicians can perform high-quality test-and-fill cycles with minimal setup, reducing labor time while improving reliability in the field.
Key Benefits
Dependable Pressure Testing
Evaluate seal integrity with precise pressure testing, ensuring components meet performance standards before returning to service.
Optimized Fill Accuracy (80–90%)
Automatically fills components to 80–90% of total volume, delivering proper lubrication while preventing over-pressurization. Integrated flow measurement provides verified fill volume results.
Consistent, Repeatable Results
Automated test-and-fill cycles with real-time volume and time measurement ensure uniform performance across every service job.
Targeted Oil Heating
An in-line oil heater improves oil flow and fill consistency without requiring a fully heated reservoir—enhancing efficiency and reducing energy use.
Vacuum-Assisted Filling
A high-volume vacuum generator removes air and residual oil prior to filling, enabling near-zero joint pressure and optimal lubrication.
Automatic Cycle Logging & Reporting
Every cycle is recorded and exportable via USB, providing full traceability for quality assurance and customer documentation.
Designed for the Real World
The Test and Fill Station isn’t just precise, it’s built for how service shops actually operate.
- Single-Operator Efficiency with intuitive controls and one-button operation
- Mobile Cart Design for easy movement across shop floors or yard environments
- Integrated 30-Gallon Reservoir for extended service intervals without refilling
- Field Serviceable Design with easy 120V to 220V conversion and replaceable components
- Full-Flow Filtration System with 11-micron filtration for clean oil delivery
Engineered for Performance & Longevity
Proper testing and filling of undercarriage components is critical to maximizing service life and minimizing premature wear. The Test and Fill Station ensures:
- Accurate seal validation
- Consistent lubrication levels
- Reduced rework and warranty risk
- Improved machine reliability in the field
Applications
- Heavy equipment rebuild facilities
- Undercarriage service shops
- OEM and dealer service centers
- Mining, construction, and earthmoving fleets
Technical Highlights
- Power: 120 VAC (standard), field convertible to 220 VAC
- Oil Capacity: 30 gallons (114 liters)
- Oil Pressure: 0–50 psi (adjustable)
- Compressed Air Requirement: 80–240 psi, 15 SCFM
- Integrated HMI: Full-screen touchscreen interface
- Weight: 435 lbs (197 kg)
Raise Your Undercarriage Service Standard
The Test and Fill Station delivers the precision, repeatability, and efficiency modern service operations demand. Whether you’re improving throughput or enhancing quality control, this system ensures every component is serviced to exacting standards—every time. Click to learn more about the Undercarriage Test & Fill Station.